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08:30
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REGISTRATION AND REFRESHMENTS
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09:00
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CHAIR’S OPENING REMARKS
Paul Fromme, Senior Lecturer, Department of Mechanical Engineering, University College London
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COMPOSITE MANUFACTURING IN AEROSPACE
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9.10
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OPPORTUNITIES FOR COMPOSITES IN HIGH-PERFORMANCE POWER SYSTEMS
Robert Backhouse, Engineering Specialist and Global Process Owner - Organic Matrix Composites, Rolls Royce
- The challenge of high volume components and niche requirements
- Simulation tools for process and performance optimisation
- Harnessing expertise through university and research centre programmes
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09:35
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MANAGEMENT OF GAP AND TOLERANCES FOR LARGE COMPONENT ASSEMBLY: CASE STUDY FOR A350XWB WING
Robin Hardi, Manufacturing Technology Integrator, Airbus UK
- Overview of dimensional variation of composite aircraft parts
- Tolerance management in the design phase
- Industrialisation of shim materials
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10.00
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NEW AIRCRAFT, ENTRY INTO SERVICE AND FIRST THREE YEARS OF OPERATION
Ryan Higgins, Structures Technical Engineer, British Airways Engineering (London Heathrow)
- Legacy aircraft vs. new aircraft – structural comparisons and preparation for entry into service
- Certification and approval of composites for technology, people and infrastructure
- Damage and repair comparison between carbon-fibre reinforced polymer and aluminium
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10:25
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QUESTION AND ANSWER SESSION
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10.40
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Networking refreshment break
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LATEST DEVELOPMENTS IN COMPOSITE MATERIALS AND TESTING
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11.10
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THERMOPLASTIC COMPOSITES: MOULDING THE FUTURE OF HIGH VOLUME MANUFACTURING
John Darlington, Head of Product Management, TenCate Advanced Composites
- Introduction to thermoplastic composites: 40 years of development and qualification
- Thermoplastic composite processing: Simple forming to complex moulding
- Evolving applications for aerospace structures and interiors
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11:35
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THE RAPID INTRODUCTION OF NON-DESTRUCTIVE TESTING TECHNOLOGIES TO MEETING PROGRAMRATE
Marcel Buckley, Global Composite Technology Cluster Leader, GKN Aerospace
- The challenge of introducing the technology
- Overview of the technology selection route
- Rapid deployment of NDT technologies at GKN Aerospace
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12.00
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TESTING TIMES IN COMPOSITE MANUFACTURING
Dr. Tim Swait, Technical Lead, Composites Centre
- Covering development of testing strategies for composites
- A new approach to certification for composites
- The benefits and challenges of analysis and testing
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12:25
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QUESTION AND ANSWER SESSION
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12.40
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Networking lunch
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13:40
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TOUR OF ADVANCED MANUFACTURING RESEARCH CENTRE
Tour of the AMRC building and facilities
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14.40
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NETWORKING REFRESHMENT BREAK
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AUTOMOTIVE SECTOR: CROSS-INDUSTRY LEARNINGS
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15.10
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AFFORDABLE AND AUTOMATED – FUTURE OF UK COMPOSITES SUPPLY CHAIN
Paul Gallen, Sector Lead- Automotive, National Composites Centre UK
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15.35
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MATERIALS AND PROCESS POSSIBILITIES FOR HIGH VOLUME AUTOMOTIVE PRODUCTION
Quinten Northfield, Senior Design Engineer – Composites, Jaguar and Land Rover
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16:00
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QUESTION AND ANSWER SESSION
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16:10
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PANEL DISCUSSION: HOW CAN MANUFACTURING INDUSTRIES MAKE RAPID COMPOSITE MANUFACTURING COMMON PRACTICE?
Paul Gallen, Sector Lead- Automotive, National Composites Centre UK
Dr. Tim Swait, Technical Lead, Composites Centre
James Myers, Head of Innovation & Technology, James Dawson Ltd, Fenner PLC
- What are the steps needed to develop the large-scale manufacturing of composites?
- How can relevant business cases be put together to illustrate the importance of composites for the financial future of the industry?
- How can we bring composite manufacturing from a niche product into a large-scale market?
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16:50
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CHAIR’S CLOSING REMARKS
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17:00
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END OF SEMINAR
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